Corrugated Plastic Boxes

Custom PP Corrugated Plastic Boxes for Shipping, Handling and Reuse

Custom corrugated plastic boxes are made from fluted polypropylene sheet, also called PP hollow board.Dimensions, structure, thickness, printing and handling features are customized for the packed product, stacking method, storage conditions and transport route.

  • Foldable, fixed, sleeve, tote and bin structures
  • Ventilation, drainage and hand-hole options
  • Dividers and inserts for product separation
  • Custom printing, colors and handling marks
MaterialCorrugated polypropylene / PP hollow board
DimensionsFully customized
Thickness2–10 mm
GSM600 / 700 / 800 / 900 / 1000 / 1100 / 1200 GSM
StructureFoldable, fixed, sleeve, tote, bin or custom die-cut structure
Production CapacityUp to 80,000 pieces per day
Recyclability100% recyclable polypropylene
MOQ5,000 pieces
Lead Time10–15 days after specifications and artwork approval

Box Structures and Use Conditions

Material weight, thickness and structure are selected for the packed product and handling process.

Available Structures

  • Foldable and fixed boxes
  • Sleeve packs, totes and bins
  • Hand holes, lids and closures
  • Dividers, inserts and custom partitions

Handling and Storage

  • Warehouse circulation and returnable transport
  • Produce, seafood and selected cold-chain use
  • Ventilation or drainage patterns where needed
  • Cleaning method confirmed for the actual operation

Load, stacking, temperature, cleaning and reuse requirements should be confirmed before the final specification is approved.

Packaging Applications

Common projects include industrial handling, returnable logistics, fresh produce, seafood, cold-chain distribution and protective separation.

Reusable corrugated plastic totes holding machined industrial components

Industrial & Automotive Components

Custom boxes, dividers and inserts for components and assemblies that require separation and stable handling.

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Pink corrugated plastic returnable bins used in warehouse storage and picking

Warehouse & Returnable Distribution

Reusable box structures for picking, storage, internal logistics and closed-loop transport. Corrugated plastic shipping boxes can be customized for repeated handling, export transport and reusable distribution routes.

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Custom Structure, Printing and Features

Custom Options

  • Custom dimensions and die-cut structures
  • Foldable, fixed, sleeve, tote and bin designs
  • Custom logo, colors and handling marks
  • Ventilation, drainage and hand holes
  • Dividers, inserts, lids and closures

Project Evaluation

  • Packed product and weight per box
  • Thickness, GSM and box structure
  • Load, stacking and handling route
  • Storage, cleaning and transport conditions
  • One-way, reusable or returnable use

Final specifications are confirmed against the actual product and handling process before mass production.

Frequently Asked Questions

What material, thickness and GSM are available?

The boxes use corrugated polypropylene / PP hollow board in 2–10 mm thickness. Available sheet weights are 600 / 700 / 800 / 900 / 1000 / 1100 / 1200 GSM. The final combination is selected for the structure, load and application.

What box structures can be customized?

Foldable, fixed, sleeve, tote, bin and other die-cut structures can be developed according to the packed product and handling process.

Can printing, ventilation, drainage, dividers and inserts be added?

Yes. Printing, ventilation or drainage holes, hand holes, dividers, partitions and inserts can be configured for the approved project requirements.

Are corrugated plastic boxes reusable and recyclable?

The boxes can be specified for repeated handling when the structure matches the load and route. The polypropylene material is 100% recyclable.

How are thickness, GSM and stacking requirements confirmed?

They are confirmed according to the packed product, weight per box, stacking method, handling frequency, storage conditions and transport route.

What are the MOQ and typical lead time?

The standard MOQ is 5,000 pieces. Lead time is 10–15 days after specifications and artwork are confirmed.

Learn more about our production process and quality control →

Get a Quote for Your Custom Box

Send the details below so we can review a suitable structure and material specification for the actual product and handling route.

  • Dimensions, thickness or GSM
  • Packed product and unit weight
  • Structure and handling features
  • Printing, dividers or inserts
  • Quantity and destination